Raychem heat trace manual

Also, refer to the industrial heat tracing installation and maintenance manual h57274. Raychem xltrace selfregulating heating cables and connections for commercial construction pipe systems in ordinary nonhazardous areas. Raychem cable delivers the appropriate amount of heat exactly when and where it is needed, adjusting the out put produced in response to ambient and process conditions, making it ideal for heat management systems. Digitrace 910 series heat trace controller installation and maintenance instructions for firmware versions up to and including v3. Industrial heattracing installation and maintenance manual. Use of the manual the installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only.

It is designed for use with raychem btvcr,btvct, qtvrct, xtvct, ktvct and vplct industrialparallel heating cables. Use of the manual this installation and maintenance manual is for raychem selfregulating and powerlimiting heat tracing systems on thermally insulated pipes and vessels only. The following information is intended to assist in troubleshooting electric heat tracing systems. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits for the different applications. Learn all about nvent thermal heat trace products and heating systems with our literature overview page that contains guides, data sheets, manuals and more. Raychem heat shrink harness sealing components accommodate a wide range of applications and provide protection from extreme or harsh environments regardless of size or weight. Before calling the heat tracing vendor, make a visual. Raychem heat trace system nvent thermal management. Control, monitoring and sensing industrial control and monitoring solutions ensure the uninterrupted performance of your system, offering standalone to fully connected solutions, to meet the needs of your application. The manual also discusses controls, testing, and periodic maintenance. Of these elements, one of the most important is the thermal insulation. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer.

Thats why so many count on chromalox for the right mix of application engineering, products and site services for their process temperature maintenance, freeze protection, and winterization needs. This manual covers the installation of raychem xltrace selfregulating heating cables and connections for commercial construction pipe systems in ordinary nonhazardous areas. This nvent raychem heat trace system provides pipe freeze protection for metal and plastic pipes as well as temperature maintenance of grease disposal and fuel lines. Raychem xltrace system installation and operation manual. This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components.

For information regarding other applications contact your nvent representative. Installation instructions wintergard power connection kit with end. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits. Manufacturers who must keep product flowing need a heat trace partner they can trust. Since inventing the technology, pentair thermal building solutions has sold over one billion feet of raychem brand selfregulating. Literature is available via the pentair thermal management website, nominal power output rating on metal pipes at 120 v 240 v. Raychem supply provides industryleading heat trace products for every application, from pipe freeze protection to hightemperature process maintenance. This installation manual will help you install a monitrace 200n heat tracing controller, as well as test and record installation of other system components. Pipe freeze protection and flow maintenance selfregulating heating cable construction raychem xl trace selfregulating heating cables are comprised of two parallel nickelcoated bus wires in a crosslinked polymer core, a tinned copper braid. Index product overview the digitrace 920 is a compact. As the inventor of selfregulating heat tracing technology, nvent raychem solutions are globally recognized as a leading provider of complete electrical trace heating systems. This manual assumes that the proper heat tracing design has been completed according to the pipe freeze protection and flow maintenance design guide h55838. Raychem xl trace pipe freeze protection installation manual. It may also be used in a variety of industrial applications for process temperature maintenance up to 65c 150.

Design, installation and maintenance manual heat trace. Raychem self regulating heating cable installation youtube. Self limiting self regulating heat tracing cable raychem rpg. Raychem supply is a femaleowned business, founded in 2004, whose main goal is to provide superior customer service while maintaining competitive pricing and leadtimes. Raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. Selfregulat cables btv selfregulating heating cables. Certification pentair thermal management certifies that this product met its published specifications at the. Tape wintergard heating cable to the pipe at 2foot intervals using raychem h903 fiberglass application tape or nylon cable ties. For information regarding other applications contact your pentair thermal management representative. Raychem icestop installation and operation manual for roof. General information use of the manual this manual covers the installation of raychem xltrace selfregulating heating cables and con nections for commercial construction pipe systems in ordinary nonhazardous areas. Raychem rpg offers a complete range of electric heat tracers to meet the required application, along with full range of connectors, thermostats and accessories available with worldwide hazardous area usage approvals such as baseefa, lcie, ptb, fm, ul, cca, ccoe and cmri of india. Not recommended by heat trace, due to the potential of a dangerous situation occurring when the sensor, without the knowledge of the user, becomes detached from the outer sheath.

Raychem xltrace system installation and operation manual for. The nvent raychem 3btv2ct selfregulating parallel circuit traceheating cable is mostly used for frost protection of piping, which are not subjected to steam cleaning or organic corrosive environments. Raychem supply your source for all raychem products. Our vast product knowledge and experience can help you select the right products for your application. The primary objective is to provide an enhanced understanding of the elements of a successful heat tracing installation. From standard solutions to custom designs, we offer reliable, costeffective products for mechanical, electrical, digital, analog, miniature, and harsh environment. This kit may be installed at temperatures as low as 40f 40c. Therefore, the sensor should always be fixed to the work piece.

Commercial pipe freeze protection applications for raychem xl trace include cooling towers, parking garages, coolers, freezers and fire sprinkler systems. Apr 30, 2018 raychem s selfregulating heating cable technology is available in a range of products suitable for use in the home, in construction for larger buildings, and for industrialbased applications. Te connectivity and nvent, which are unrelated companies, both sell products under the raychem brand. Installation instructions process heating solutions. The core is radiation crosslinked to ensure longterm reliability. By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. We offer easy access to thousands of raychem products as well as many other brands to meet your electrical supply needs. Heat traces evolution software will advise the setpoint temperature required in. Smooth off or cover with layers of glass cloth tape or aluminium foil tape. Selection guide for selfregulating heattracing systems. Raychem 5btv2ct raychem 5btv2ct self regulating trace heating cable for use in organic corrosive environments, fluoropolymer outer jacket for frost protection and temperature maintenance upto 65c. The information contained in this document is subject to change without notice.

Raychem xltrace system installation and operation manual pdf. For information regarding other applications, design assis. Easytoinstall roof heat tape is also available for deicing roofs. The jbs100a6 utilizes larger terminal blocks to accommodate up to 6 awg power wires. This manual assumes that the proper heattracing design has been completed according to the pipe freeze protection and flow maintenance design guide. Additional copies of this user manual may be ordered separately through your nvent representative or online at using the document number h60624. This stepbystep design guide provides the tools necessary to design a raychem xl trace. Apr 30, 2018 nvent raychem xmi heating cable installation guide. We offer a wide array of products with applications across many industries. Te s raychem heat shrink tubing is available in different varieties of materials, colors and sizes. Paint and pipe coatings must be dry to the touch before heating cable installation. With over one billion feet of heat trace installed all around the world, raychem supply has the experience and knowledge to provide safe and reliable heat control for your operation. Next to our range of heating cables, we offer a full suite of control and monitoring products and connected solutions for virtually any application. Raychem supply is your source for all raychem products including heat trace cables and accessories, cable terminations, heat shrink sleeves and heat shrink tubing.